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Strona 2 - CREDITS/COPYRIGHT

Figuresx 40H Series Service ManualRD function case exploded diagram 4–36DEL function case exploded diagram 4–38DEU function case exploded diag

Strona 3 - CONTENTS

Mortise Case Parts4–58 40H Series Service ManualLEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK Figure 4.29 LEL function case exploded diagram121

Strona 4 - MORTISE CASE PARTS 4–1

Mortise Case Parts40H Series Service Manual 4–59LEL function caseparts listRefer to Figure 4.29 and the table below to find the part you need. Item Pa

Strona 5 - TRIM PARTS 5–1

Mortise Case Parts4–60 40H Series Service ManualLEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE Figure 4.30 LEU function case exploded diagram1212

Strona 6 - SERVICE AND MAINTENANCE 6–1

Mortise Case Parts40H Series Service Manual 4–61LEU function caseparts listRefer to Figure 4.30 and the table below to find the part you need. Item Pa

Strona 7 - 40H Series Service Manual vii

Mortise Case Parts4–62 40H Series Service ManualCASE ONLY LOCKSFor most functions, 40H Series Locks can be ordered as complete locks or can be assembl

Strona 8

Mortise Case Parts40H Series Service Manual 4–63How to orderelectrified mortiselocksTo order electrified case only locks, use the nomenclature shown i

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Mortise Case Parts4–64 40H Series Service ManualCase onlycomponentsThe components of case only locks are described in the table below. The figure belo

Strona 10 - TRIM PARTS

40H Series Service Manual 5–15 TRIM PARTSThe following pages describe the trim parts available for 45H & 47H Locks and 45HW & 47HW Locks. Info

Strona 11 - 48H & 49H LOCKS

Trim Parts5–2 40H Series Service ManualOUTSIDE TRIM KITSHow to order To order outside trim kits, use the nomenclature shown in the example below.40HTK

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Trim Parts40H Series Service Manual 5–3The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed be

Strona 13 - GETTING STARTED

Figures40H Series Service Manual xiCylinders 5–21Cylinder rings 5–22Cylinder cams 5–22Outside J trim escutcheons 5–23Inside J trim esc

Strona 14 - 45H & 47H OVERVIEW

Trim Parts5–4 40H Series Service ManualFigure 5.1 OS1 – Outside lever onlyFigure 5.2 OS2 – Outside lever & cylinder12341234Sectional trimEscutcheo

Strona 15 - 40H Series Service Manual 1–3

Trim Parts40H Series Service Manual 5–5Figure 5.3 OS3 – Outside lever & access plateFigure 5.4 OS4 – Outside cylinder only12341234Sectional trimEs

Strona 16 - 45HW & 47HW OVERVIEW

Trim Parts5–6 40H Series Service ManualINSIDE TRIM KITSHow to order To order inside trim kits, use the nomenclature shown in the example below.40HTK –

Strona 17 - 40H Series Service Manual 1–5

Trim Parts40H Series Service Manual 5–7The table below lists available door thicknesses. If a door’s thickness falls between two thicknesses listed be

Strona 18 - 48H & 49H OVERVIEW

Trim Parts5–8 40H Series Service Manual Figure 5.5 IS1 – Inside lever onlyFigure 5.6 IS2 – Inside lever & thumb turnFigure 5.

Strona 19 - 40H Series Service Manual 1–7

Trim Parts40H Series Service Manual 5–9Figure 5.8 IS4 – Inside cylinder onlyFigure 5.9 IS5 – Inside thumb turn only79All trim8Sectional trim56

Strona 20 - TECHNICAL SUPPORT

Trim Parts5–10 40H Series Service Manual STRIKE PACKAGESHow to order To order strike packages, use the nomenclature shown in the example below. The ta

Strona 21 - INTRODUCING THE 40H LOCK

Trim Parts40H Series Service Manual 5–11Strike packages The components of each strike package are described in the table below. Figure 5.11 and Figure

Strona 22 - THE ADVANTAGE OF KITS

Trim Parts5–12 40H Series Service ManualLEVER SETSHow to order To order lever sets, use the nomenclature shown in the example below.The table below li

Strona 23 - WORKING WITH TRIM KITS

Trim Parts40H Series Service Manual 5–13Lever sets The components of each lever set are described in the table on the next page. Figure 5.15 through F

Strona 24 - 2–4 40H Series Service Manual

Figuresxii 40H Series Service Manual

Strona 25 - TRIM ONE SIDE LOCKS

Trim Parts5–14 40H Series Service Manual Part numberStyle Item Description Standard Tactile17LHGullwing / no returnnot shownOutside lever and spi

Strona 26 - 2–6 40H Series Service Manual

Trim Parts40H Series Service Manual 5–15FACEPLATE KITSHow to order To order faceplate trim kits, use the nomenclature shown in the example below. Fac

Strona 27 - LOCK FUNCTIONS

Trim Parts5–16 40H Series Service ManualREPLACEMENT SPINDLESHow to order To order replacement spindles, use the nomenclature shown in the example belo

Strona 28 - 3–2 40H Series Service Manual

Trim Parts40H Series Service Manual 5–17ReplacementspindlesThe components of each replacement spindle kit are described in the table below. Figure 5.2

Strona 29 - LOCK FUNCTION QUICK REFERENCE

Trim Parts5–18 40H Series Service ManualSCREW KITSHow to order To order screw kits, use the nomenclature shown in the example below.The table below li

Strona 30

Trim Parts40H Series Service Manual 5–19Screw kits The components of screw kits are described in the table below. Figure 5.23 shows the components inc

Strona 31 - Single-keyed

Trim Parts5–20 40H Series Service ManualCYLINDERS AND CAMSHow to order To order a cylinder and cam assembly and cylinder ring for a 40H Series Lock wi

Strona 32 - 3–6 40H Series Service Manual

Trim Parts40H Series Service Manual 5–21Cylinders by doorthicknessThe table below lists cylinders by door thicknesses. If a door’s thickness falls bet

Strona 33 - 40H Series Service Manual 3–7

Trim Parts5–22 40H Series Service ManualFigure 5.25 Cylinder ringsCylinder ring Wavy washerHigh security cylinder ringFigure 5.26 Cylinder camsStandar

Strona 34 - Double-keyed

Trim Parts40H Series Service Manual 5–23 ESCUTCHEON ASSEMBLIESJ trim outsideescutcheonsJ trim outside escutcheon assemblies are described in the table

Strona 35 - 40H Series Service Manual 3–9

40H Series Service Manual 1–11GETTING STARTEDINTRODUCTIONThe 40H Series Service Manual contains essential information to help you maintain your 40H Se

Strona 36 - Deadlocked

Trim Parts5–24 40H Series Service ManualJ trim insideescutcheonsJ trim inside escutcheon assemblies are described in the table and figures below.

Strona 37 - Non-keyed

Trim Parts40H Series Service Manual 5–25M & N trim outsideescutcheonsM and N trim outside escutcheon assemblies are described in the table and fig

Strona 38

Trim Parts5–26 40H Series Service ManualM & N trim insideescutcheonsM and N trim inside escutcheon assemblies are described in the table and figur

Strona 39

Trim Parts40H Series Service Manual 5–27ROSES AND ROSE RINGSRose and rose ring components are described in the table and figure below. DUMMY TRIMDu

Strona 40 - Electrified

Trim Parts5–28 40H Series Service ManualVISUAL INDICATOR TRIMThe table below lists visual indicator trim components. Sectional trim and J style trim a

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Trim Parts40H Series Service Manual 5–29SERVICE EQUIPMENTTools for use with 40H Series Locks are described in the table and figure below.ItemNomen-cla

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Trim Parts5–30 40H Series Service ManualDRIVER BITSSpecial driver bits for security head screws are described in the table and figure below. Figure 5

Strona 43 - MORTISE CASE PARTS

Trim Parts40H Series Service Manual 5–31ACCESSORIES FOR ELECTRIFIED LOCKS Accessories for use with 45HW & 47HW Series Electrified Mortise Locks ar

Strona 44 - A FUNCTION CASE—OFFICE LOCK

Trim Parts5–32 40H Series Service Manual

Strona 45 - A function case

40H Series Service Manual 6–16 SERVICE AND MAINTENANCEThis chapter contains instructions for servicing and maintaining 45H & 47H Locks and 45HW &a

Strona 46 - 4–4 40H Series Service Manual

Getting Started1–2 40H Series Service Manual The 45HW and 47HW locks are approved by the city of New York Board of Standards and Appeals under calend

Strona 47 - ZD, XR function

Service and Maintenance6–2 40H Series Service ManualCHANGING THE HANDThis section describes how to change the hand and/or bevel of the 45H , 47H, 45HW

Strona 48 - LT FUNCTION CASE—PRIVACY LOCK

Service and Maintenance40H Series Service Manual 6–3To change the position of the hub toggles:1. Refer to the table below and determine the proper pos

Strona 49 - LT function case

Service and Maintenance6–4 40H Series Service ManualFigure 6.3 Positioning the hub togglesHub toggleHub toggle

Strona 50 - N FUNCTION CASE—PASSAGE LOCK

Service and Maintenance40H Series Service Manual 6–5CHANGING THE FUNCTION FOR UNIVERSAL CASESThis section provides instructions for changing the funct

Strona 51 - N function case

Service and Maintenance6–6 40H Series Service ManualTo change the position of the hub toggles:See To change the position of the hub toggles: on page 6

Strona 52 - NX FUNCTION CASE—EXIT LOCK

Service and Maintenance40H Series Service Manual 6–7TROUBLESHOOTINGThis table summarizes the possible causes for certain lock problems.For problems wi

Strona 53 - NX function case

Service and Maintenance6–8 40H Series Service Manual

Strona 54 - FUNCTION CASE—HOLDBACK LOCK

40H Series Service Manual 7–17 48H & 49H LOCKSThe following pages contain information about 48H & 49H Lock parts and maintenance.FUNCTION QUI

Strona 55 - CHB, RHB function

48H & 49H Locks7–2 40H Series Service ManualFUNCTION DESCRIPTIONSThe following lists describe how the deadbolt operates for 48H & 49H cylinder

Strona 56 - AB FUNCTION CASE—OFFICE LOCK

48H & 49H Locks40H Series Service Manual 7–3K FUNCTION CASE—CYLINDER DEADLOCKL FUNCTION CASE—CYLINDER DEADLOCK M FUNCTION CASE—CYLINDER DEADLOCKK,

Strona 57 - AB function case

Getting Started40H Series Service Manual 1–3Figure 1.1 45H & 47H mortise case and strike dimensions3/32 in(2.4 mm)Strike plate — overhead view1 7/

Strona 58 - B FUNCTION CASE—ENTRANCE LOCK

48H & 49H Locks7–4 40H Series Service ManualR FUNCTION CASE—CLASSROOM DEADLOCKR function parts list Refer to Figure 7.3 and the table below to fin

Strona 59 - B function case

48H & 49H Locks40H Series Service Manual 7–548H TRIM PARTSParts list Refer to Figure 7.4 and the table below to find the trim part you need.Figure

Strona 60 - FUNCTION CASE—STOREROOM LOCK

48H & 49H Locks7–6 40H Series Service Manual49H HIGH SECURITY DEADBOLT TRIM PARTS Parts list Refer to Figure 7.5 and the table below to find

Strona 61 - BA, S function case

48H & 49H Locks40H Series Service Manual 7–7STRIKES AND STRIKE BOXESParts list Refer to Figure 7.6 and the table below to determine what strike pa

Strona 62

48H & 49H Locks7–8 40H Series Service ManualTROUBLESHOOTINGThis table summarizes the possible causes for certain lock problems.For problems with t

Strona 63 - BW function case

40H Series Service Manual A–1AGLOSSARYArmored front The mortise lock front and faceplate designed to prevent tampering with the cylinder retainer scre

Strona 64 - UNCTION CASE—ENTRANCE LOCK

GlossaryA–2 40H Series Service ManualEmergency key The key that retracts the deadbolt of a privacy lock (L or LT function).Escutcheon A surface-mounte

Strona 65 - G, B5, B7, function

Glossary40H Series Service Manual A–3Removable core See Interchangeable core.Reverse bevel See Hand of door. Shifting cam A spring-loaded cam that shi

Strona 66 - HJ FUNCTION CASE—HOTEL LOCK

GlossaryA–4 40H Series Service Manual

Strona 67 - H, HJ, TD function

40H Series Service Manual B–1BINSTALLATION INSTRUCTIONSThe following pages contain: Installation Instructions for 45H & 47H Mortise Locks Instal

Strona 68 - FUNCTION CASE—DORMITORY LOCK

Getting Started1–4 40H Series Service Manual45HW & 47HW OVERVIEWLockcharacteristicsAll 45HW & 47HW Mortise Locks have the following characteri

Strona 69 - IND, T case

Installation InstructionsB–2 40H Series Service Manual

Strona 70 - L FUNCTION CASE—PRIVACY LOCK

BEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.1ContentsThese installation instructions describe how to install your 45H & 47H M

Strona 71 - L function case

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Finishing the door preparati

Strona 72 - LB FUNCTION CASE—PRIVACY LOCK

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.3Installation Instructions f

Strona 73 - LB function case

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Configuring & installing

Strona 74

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.5Installation Instructions f

Strona 75 - TA function case

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the trim611 Insta

Strona 76 - YD FUNCTION CASE—DEADLOCK

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.7Installation Instructions f

Strona 77 - AD, WD, YD function

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the trim812 Insta

Strona 78

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.9Installation Instructions f

Strona 79 - RD function case

Getting Started40H Series Service Manual 1–5Figure 1.2 45HW & 47HW mortise case and strike dimensions3/32 in(2.4 mm)Strike plate — overhead view1

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Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the trim1015 Inst

Strona 81 - DEL function case

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.11Installation Instructions

Strona 82

Installation Instructions for 45H & 47H Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Finishing the installation12

Strona 83 - DEU function case

BEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.1ContentsThese installation instructions describe how to install your 45HW & 47HW

Strona 84

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Finishing the

Strona 85 - WEL function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.3Installation

Strona 86

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Finishing the

Strona 87 - WEU function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.5Installation

Strona 88

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Configuring &a

Strona 89 - NXEL function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.7Installation

Strona 90

Getting Started1–6 40H Series Service Manual48H & 49H OVERVIEWLockcharacteristicsAll 48H & 49H Mortise Locks have the following characteristic

Strona 91 - NXEU function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the

Strona 92

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.9Installation

Strona 93 - TDEL function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the

Strona 94

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.11Installation

Strona 95 - TDEU function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Installing the

Strona 96

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.13Installation

Strona 97 - TWEL function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.Finishing the

Strona 98

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.15Installation

Strona 99 - TWEU function case

Installation Instructions for 45HW & 47HW Electrified Mortise LocksBEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc.16Finishing th

Strona 100 - Mortise Case Parts

BEST ACCESS SYSTEMSa Division of Stanley Security Solutions, IncOverview1 Mark centerlinesCaution: If you use hollow metal doors, decide whether the

Strona 101 - LEL function case

Getting Started40H Series Service Manual 1–7Figure 1.3 48H & 49H mortise case and strike dimensions31/32 inCenterline1 1/32 in1 7/32 in3/64 in3/32

Strona 102

BEST ACCESS SYSTEMSa Division of Stanley Security Solutions, Inc4 Mortise and drill holes1 Mortise the door for the lock case and faceplate.Note: Che

Strona 103 - LEU function case

40H Series Service Manual C-1CINDEXNumerics12 V solenoidpart drawings for 45HW & 47HW Locks 4–381DT functionfunction description 3–122DT functio

Strona 104 - 45HCA – R – 626 – RH –

IndexC-2 40H Series Service Manualcase coverpart drawings for 45H & 47H Locks 4–2part drawings for 48H & 49H Locks 7–3part numbers for 45H &

Strona 105 - 45HWCA – DEL – 626 – RH –

Index40H Series Service Manual C-3function descriptions for 45HW & 47HW Lockselectrified functions 3–14function descriptions for 48H & 49H Lo

Strona 106 - Case only

IndexC-4 40H Series Service ManualNXEU functioncase diagram 4–48case parts list 4–49function description 3–15Ooutside trim kitscomponents 5–3how t

Strona 107

Index40H Series Service Manual C-5turn knob hub spacerpart drawings for 45H & 47H Locks 4–2part drawings for 48H & 49H Locks 7–3part numbers

Strona 108 - OUTSIDE TRIM KITS

IndexC-6 40H Series Service Manual

Strona 109 - Qty. per kit

CREDITS/COPYRIGHTCopyright ©2006–2007 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. All rights reserved. Printed in the United States o

Strona 110 - 5–4 40H Series Service Manual

Getting Started1–8 40H Series Service ManualDOCUMENTATION PACKAGEThe following documentation is available to help you with the installation, start-up,

Strona 111 - 40H Series Service Manual 5–5

40H Series Service Manual 2–12INTRODUCING THE 40H LOCKOVERVIEWThe 40H Series Lock was designed to be easy to use, while at the same time maintaining t

Strona 112 - INSIDE TRIM KITS

Introducing the 40H Lock2–2 40H Series Service ManualUniversal locks Order a universal lock to allow for the option of changing functions to meet futu

Strona 113

Introducing the 40H Lock40H Series Service Manual 2–3The table below summarizes the conversion capabilities of the 40H Universal Function Locks.The fo

Strona 114 -

Introducing the 40H Lock2–4 40H Series Service Manual FunctionOutside trim kit Inside trim kitOS1 OS2 OS3 OS4 IS1 IS2 IS3 IS4 IS5A††. Function can be

Strona 115 - 40H Series Service Manual 5–9

Introducing the 40H Lock40H Series Service Manual 2–5The following functions, as well as any trim one side only applications, cannot use trim kits bec

Strona 116 - 40HST – 1 – 626 –

Introducing the 40H Lock2–6 40H Series Service Manual

Strona 117 - Item Description 1 4 5

40H Series Service Manual 3–13 LOCK FUNCTIONSThe following pages contain function descriptions for all 45H & 47H Locks and 45HW & 47HW Locks.

Strona 118 - 40HLS – 14 – 626 –

Lock Functions3–2 40H Series Service Manual45H & 47H FUNCTIONS BY ANSI DESIGNATION & LOCK FUNCTION QUICK REFERENCE 45H & 47H Function35H–3

Strona 119

Lock Functions40H Series Service Manual 3–345HW & 47HW LOCK FUNCTION QUICK REFERENCE 45HW & 47HW Function35HW & 37HW FunctionDescriptionpa

Strona 120 - Part number

40H Series Service Manual iiiCONTENTSFIGURES 1–IXGETTING STARTED 1–1Introduction 1–1Certifications and standards 1–145H & 47H overview 1–2Lock cha

Strona 121 - 40HFP – 3 – 626 –

Lock Functions3–4 40H Series Service ManualFUNCTION DESCRIPTIONSThis section includes function descriptions grouped by the following function types:

Strona 122 - 40HRS – 2 –

Lock Functions40H Series Service Manual 3–5Single-keyedfunctionsThe following lists describe how the latchbolt, deadbolt, outside lever, and inside le

Strona 123 - Replacement

Lock Functions3–6 40H Series Service ManualBA–Entrance lock (ANSI F08) BW–Entrance or storeroom lockLatchbolt operated by: outside key outside lever

Strona 124 - 40HSK – 1 – 626 –

Lock Functions40H Series Service Manual 3–7RHB–Classroom holdback (ANSI F06) T–Dormitory lock (ANSI F13)Latchbolt operated by: outside key/lever out

Strona 125

Lock Functions3–8 40H Series Service ManualDouble-keyedfunctionsThe following lists describe how the latchbolt, deadbolt, outside lever, and inside le

Strona 126 - CYLINDERS AND CAMS

Lock Functions40H Series Service Manual 3–9INL–Intruder lock (ANSI F32) S–Storeroom lock (ANSI F35)Latchbolt operated by: outside and inside key out

Strona 127 - Cylinder ring

Lock Functions3–10 40H Series Service ManualDeadlockedfunctionsThe following lists describe how the deadbolt operates for each deadlocked 45H & 47

Strona 128 - Figure 5.26 Cylinder cams

Lock Functions40H Series Service Manual 3–11Non-keyedfunctionsThe following lists describe how the latchbolt, deadbolt, outside lever, and inside leve

Strona 129 - ESCUTCHEON ASSEMBLIES

Lock Functions3–12 40H Series Service Manual1DT–Single dummy trim 2DT–Double dummy trimThis product is a single, surface mounted lever for an inactive

Strona 130 - J trim inside

Lock Functions40H Series Service Manual 3–13SpecialfunctionsThe following lists describe how the latchbolt, deadbolt, outside lever, and inside lever

Strona 131 - M & N trim outside

CONTENTSiv 40H Series Service ManualINTRODUCING THE 40H LOCK 2–1Overview 2–1Ways to order 2–1Function-specific locks 2–1Universal locks 2–2Three-part

Strona 132 - M & N trim inside

Lock Functions3–14 40H Series Service ManualElectrifiedfunctionsThe following lists describe how the latchbolt, deadbolt, outside lever, and inside le

Strona 133 - DUMMY TRIM

Lock Functions40H Series Service Manual 3–15NXEL–Electrically locked–Fail safe lock NXEU–Electrically unlocked–Fail secure lockLatchbolt operated by:

Strona 134 - VISUAL INDICATOR TRIM

Lock Functions3–16 40H Series Service ManualTWEL–Electrically locked–Fail safe lock TWEU–Electrically unlocked–Fail secure lock Latchbolt operated by

Strona 135 - SERVICE EQUIPMENT

40H Series Service Manual 4–14 MORTISE CASE PARTSThe following pages contain exploded diagrams and parts lists for 45H & 47H and 45HW & 47HW m

Strona 136 - DRIVER BITS

Mortise Case Parts4–2 40H Series Service ManualA FUNCTION CASE—OFFICE LOCKFigure 4.1 A function case exploded diagram123456789101113141516171812192021

Strona 137

Mortise Case Parts40H Series Service Manual 4–3A function caseparts listRefer to Figure 4.1 and the table below to find the part you need. Item Part N

Strona 138

Mortise Case Parts4–4 40H Series Service ManualAT FUNCTION CASE—OFFICE LOCK R FUNCTION CASE—CLASSROOM LOCK CFUNCTION CASE—PUBLIC ENTRANCE LOCK W FUNCT

Strona 139

Mortise Case Parts40H Series Service Manual 4–5AT, C, D, INL, R, W,ZD, XR functioncase parts listRefer to Figure 4.2 and the table below to find the p

Strona 140 - CHANGING THE HAND

Mortise Case Parts4–6 40H Series Service ManualLT FUNCTION CASE—PRIVACY LOCKFigure 4.3 LT function case exploded diagram12345678910111213141516

Strona 141 - Function Hub toggle position

Mortise Case Parts40H Series Service Manual 4–7LT function caseparts listRefer to Figure 4.3 and the table below to find the part you need. Item Part

Strona 142 - 6–4 40H Series Service Manual

CONTENTS40H Series Service Manual vINL function case—intruder lock 4–4L function case—privacy lock 4–28LB function case—privacy lock 4–30LEL function

Strona 143 - UNR cases

Mortise Case Parts4–8 40H Series Service ManualN FUNCTION CASE—PASSAGE LOCKFigure 4.4 N function case exploded diagram12345678

Strona 144

Mortise Case Parts40H Series Service Manual 4–9N function caseparts listRefer to Figure 4.4 and the table below to find the part you need. Item Part N

Strona 145 - TROUBLESHOOTING

Mortise Case Parts4–10 40H Series Service ManualNX FUNCTION CASE—EXIT LOCKFigure 4.5 NX function case exploded diagram1234567891112131415161718192010

Strona 146 - 6–8 40H Series Service Manual

Mortise Case Parts40H Series Service Manual 4–11NX function caseparts listRefer to Figure 4.5 and the table below to find the part you need. Item Part

Strona 147

Mortise Case Parts4–12 40H Series Service ManualCHB FUNCTION CASE—HOLDBACK LOCKRHB FUNCTION CASE—CLASSROOM HOLDBACK LOCK Figure 4.6 CHB, RHB functio

Strona 148 - FUNCTION DESCRIPTIONS

Mortise Case Parts40H Series Service Manual 4–13CHB, RHB functioncase parts listRefer to Figure 4.6 and the table below to find the part you need

Strona 149 - K, L, M function

Mortise Case Parts4–14 40H Series Service ManualAB FUNCTION CASE—OFFICE LOCKFigure 4.7 AB function case exploded diagram123456789101113141516171812192

Strona 150 - Figure 7.3 R function case

Mortise Case Parts40H Series Service Manual 4–15AB function caseparts listRefer to Figure 4.7 and the table below to find the part you need. Item Pa

Strona 151 - 48H TRIM PARTS

Mortise Case Parts4–16 40H Series Service ManualB FUNCTION CASE—ENTRANCE LOCKFigure 4.8 B function case exploded diagram123456789101112131415161718

Strona 152 - 7–6 40H Series Service Manual

Mortise Case Parts40H Series Service Manual 4–17B function caseparts listRefer to Figure 4.8 and the table below to find the part you need. Item Part

Strona 153 - STRIKES AND STRIKE BOXES

CONTENTSvi 40H Series Service Manual Strike packages 5–10How to order 5–10Strike packages 5–11Lever sets 5–12How to order 5–12Lever sets 5–13Faceplate

Strona 154

Mortise Case Parts4–18 40H Series Service ManualBA FUNCTION CASE—ENTRANCE LOCKS FUNCTION CASE—STOREROOM LOCK Figure 4.9 BA, S function case exploded d

Strona 155 - GLOSSARY

Mortise Case Parts40H Series Service Manual 4–19BA, S function caseparts listRefer to Figure 4.9 and the table below to find the part you need. Ite

Strona 156

Mortise Case Parts4–20 40H Series Service ManualBW FUNCTION CASE—ENTRANCE LOCKFigure 4.10 BW function case exploded diagram123456789101113141512161718

Strona 157

Mortise Case Parts40H Series Service Manual 4–21BW function caseparts listRefer to Figure 4.10 and the table below to find the part you need. Item Par

Strona 158 - A–4 40H Series Service Manual

Mortise Case Parts4–22 40H Series Service ManualG FUNCTION CASE—COMMUNICATING LOCKB5 FUNCTION CASE—ENTRANCE LOCKB7 FUNCTION CASE—ENTRANCE LOCK Figure

Strona 159 - INSTALLATION INSTRUCTIONS

Mortise Case Parts40H Series Service Manual 4–23G, B5, B7, functioncase parts listRefer to Figure 4.11 and the table below to find the part you need.

Strona 160 - B–2 40H Series Service Manual

Mortise Case Parts4–24 40H Series Service ManualH FUNCTION CASE—HOTEL LOCKHJ FUNCTION CASE—HOTEL LOCKTD FUNCTION CASE—DORMITORY LOCKFigure 4.12 H, HJ,

Strona 161 - 45H & 47H Mortise Locks

Mortise Case Parts40H Series Service Manual 4–25H, HJ, TD functioncase parts listRefer to Figure 4.12 and the table below to find the part you need. I

Strona 162 - 2 Align templates

Mortise Case Parts4–26 40H Series Service ManualIND FUNCTION CASE—INTRUDER LOCKT FUNCTION CASE—DORMITORY LOCKFigure 4.13 IND, T function case exploded

Strona 163 - BEST ACCESS SYSTEMS

Mortise Case Parts40H Series Service Manual 4–27IND, T caseparts listRefer to Figure 4.13 and the table below to find the part you need. Item Part No.

Strona 164 - 8 Install mortise case

CONTENTS40H Series Service Manual vii48H & 49H LOCKS 7–1Function quick reference 7–1Function descriptions 7–248H & 49H Mortise case parts 7–2K

Strona 165 - Installing the trim

Mortise Case Parts4–28 40H Series Service ManualL FUNCTION CASE—PRIVACY LOCKFigure 4.14 L function case exploded diagram12345678910111213141516

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Mortise Case Parts40H Series Service Manual 4–29L function caseparts listRefer to Figure 4.14 and the table below to find the part you need. Item Part

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Mortise Case Parts4–30 40H Series Service ManualLB FUNCTION CASE—PRIVACY LOCKFigure 4.15 LB function case exploded diagram12345678910111213141516

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Mortise Case Parts40H Series Service Manual 4–31LB function caseparts listRefer to Figure 4.15 and the table below to find the part you need. Item Par

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Mortise Case Parts4–32 40H Series Service ManualTA FUNCTION CASE—DORMITORY LOCKFigure 4.16 TA function case exploded diagram12345678910111213141516171

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Mortise Case Parts40H Series Service Manual 4–33TA function caseparts listRefer to Figure 4.16 and the table below to find the part you need. Item Par

Strona 171 - Finishing the installation

Mortise Case Parts4–34 40H Series Service ManualAD FUNCTION CASE—DEADLOCKWD FUNCTION CASE—DEADLOCKYD FUNCTION CASE—DEADLOCKFigure 4.17 AD, WD, YD func

Strona 172 - 19 Check operation

Mortise Case Parts40H Series Service Manual 4–35AD, WD, YD functioncase parts listRefer to Figure 4.17 and the table below to find the part you need.

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Mortise Case Parts4–36 40H Series Service ManualRD FUNCTION CASE—CLASSROOM DEADLOCKFigure 4.18 RD function case exploded diagram123456798

Strona 174 - 1 Identify holes

Mortise Case Parts40H Series Service Manual 4–37RD function caseparts listRefer to Figure 4.18 and the table below to find the part you need. Item Par

Strona 175 - Center punch and drill holes

CONTENTSviii 40H Series Service Manual

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Mortise Case Parts4–38 40H Series Service ManualDEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK Figure 4.19 DEL function case exploded diagram12

Strona 177 - 8 Install door status switch

Mortise Case Parts40H Series Service Manual 4–39DEL function caseparts listRefer to Figure 4.19 and the table below to find the part you need. Item Pa

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Mortise Case Parts4–40 40H Series Service ManualDEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE Figure 4.20 DEU function case exploded diagram123

Strona 179 - 11 Install mortise case

Mortise Case Parts40H Series Service Manual 4–41DEU function caseparts listRefer to Figure 4.20 and the table below to find the part you need. Item Pa

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Mortise Case Parts4–42 40H Series Service ManualWEL FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SAFE Figure 4.21 WEL function case exploded diagram12347

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Mortise Case Parts40H Series Service Manual 4–43WEL function caseparts listRefer to Figure 4.21 and the table below to find the part you need. Item Pa

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Mortise Case Parts4–44 40H Series Service ManualWEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE Figure 4.22 WEU function case exploded diagram123

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Mortise Case Parts40H Series Service Manual 4–45WEU function caseparts listRefer to Figure 4.22 and the table below to find the part you need. Item Pa

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Mortise Case Parts4–46 40H Series Service ManualNXEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCKFigure 4.23 NXEL function case exploded diagram12

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Mortise Case Parts40H Series Service Manual 4–47NXEL function caseparts listRefer to Figure 4.23 and the table below to find the part you need. Item P

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40H Series Service Manual ixFIGURESGETTING STARTED45H & 47H mortise case and strike dimensions 1–345HW & 47HW mortise case and strike dime

Strona 187 - 22 Install cores

Mortise Case Parts4–48 40H Series Service ManualNXEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE LOCKFigure 4.24 NXEU function case exploded diagr

Strona 188 - 25 Check operation

Mortise Case Parts40H Series Service Manual 4–49NXEU function caseparts listRefer to Figure 4.24 and the table below to find the part you need. Item P

Strona 189 - 3 Install strike

Mortise Case Parts4–50 40H Series Service ManualTDEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK Figure 4.25 TDEL function case exploded diagram

Strona 190 - 6 Install trim

Mortise Case Parts40H Series Service Manual 4–51TDEL function caseparts listRefer to Figure 4.25 and the table below to find the part you need. Item P

Strona 191 - Numerics

Mortise Case Parts4–52 40H Series Service ManualTDEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE Figure 4.26 TDEU function case exploded diagram1

Strona 192 - C-2 40H Series Service Manual

Mortise Case Parts40H Series Service Manual 4–53TDEU function caseparts listRefer to Figure 4.2 and the table below to find the part you need. Item Pa

Strona 193 - 40H Series Service Manual C-3

Mortise Case Parts4–54 40H Series Service ManualTWEL FUNCTION CASE—ELECTRICALLY LOCKED FAIL SAFE LOCK Figure 4.27 TWEL function case exploded diagram1

Strona 194 - C-4 40H Series Service Manual

Mortise Case Parts40H Series Service Manual 4–55TWEL function caseparts listRefer to Figure 4.2 and the table below to find the part you need. Item Pa

Strona 195 - 40H Series Service Manual C-5

Mortise Case Parts4–56 40H Series Service ManualTWEU FUNCTION CASE—ELECTRICALLY UNLOCKED FAIL SECURE Figure 4.28 TWEU function case exploded diagram12

Strona 196 - C-6 40H Series Service Manual

Mortise Case Parts40H Series Service Manual 4–57TWEU function caseparts listRefer to Figure 4.2 and the table below to find the part you need. Item Pa

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